Real-Time System
The Real-time shop floor control system in Garment Industry.
Why Real Time System
The garment manufacturing sector is labor intensive. Human resource comes at a premium in garment industry. To optimize on the skills of laborers and justify the payment done, it is important to maximize the utilization of the shop floor employees. Real-time insights into workers’ productivity and systemic efficiency can be useful for production managers and line supervisors. Accurate, real-time data would facilitate quick decisions. Manual interventions would be reduced which implies that factory managers won’t have to rely on manual reports for production status. Just an internet connection would allow managers to access reports and data on the go.
Advantages of Real-Time System
Shop Floor Control System spells a host of benefits for apparel manufacturing units that implement it. Prominent among them are:
Assignment of work to sewing line and operators
Capturing of real-time production information from each workstation, each section, each line and each process
Clarity about the roles discharged by individual workers on the shop floor
Tracking of idle time, lost time and actual bundle work time data about workers
Calculation of actual labor cost incurred in garment production
Calculation of actual earning and make-up amount that the factory has to pay to its workers
Identification of bottleneck operations on the shop floor along with information about the workstation which can be utilized for meeting the production target of the day
Recording of bundle working time for each bundle
Line balancing through provision of minute by minute production data and inventory details
Automatic recording of the reasons of low production in a line or in a specific operation
Developing a rich database that can be accessed for analysis in real-time or historic mode
Our Products
Our Products Inspire Technique.
Product Features
Real time system provides accurate, reliable and strategic data on time.
How Inspire works
Application of real-time production control system in garment manufacturing
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The System Inspire
Right from cutting room production to washing to the packing of garments, every aspect of bulk production can be tracked in real time for each order. Read more...
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System Workflow
Once the Shop Floor Control System has been installed in the apparel manufacturing unit, following key activities need to be performed for optimizing the system. Read more...
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Reporting and data analysis
The system captures and records all the transactions made on terminals by employees and supervisors. Line supervisors’ comments and managers’ Read more...
Work Assignment
Assignment of work to sewing line and operators.
Efficient Productivity
Tracking idle , lost and actual bundle work time data about workers.
Expert Support
We provide 24/7 expert support for our registered clients.
Data Preparation
Data masters can be imported from excel file or can be added from system menus.
Report & Analysis
The system captures all transactions made on the floor.